VR Welding Simulator

SANLAB's VR Welding Simulator is a simulation solution designed to train welding operators quickly, effectively, and safely. This innovative virtual reality technology provides users with a realistic welding environment, making the training process both effective and enjoyable.

Enhancing Your Training with
VR Welding Simulator

• Realistic Training Experience

Delivers an impressive experience with high-resolution virtual reality goggles. Its user-friendly interface allows you to control the entire system using only the joystick and trigger on the torch, without the need for a keyboard or mouse.

• Comprehensive Training Content

Provides the opportunity to practice various welding techniques (MIG-MAG, TIG, SMAW, FCAW-S, FCAW-G) during the training process. Torch types can be easily changed, and transitions between different welding applications can be made without shutting down the system.

• Monitoring Critical Parameters

Enables real-time monitoring and analysis of speed, angle, and other important parameters during welding operations. Graphical analyses such as porosity analysis, penetration analysis, and spatter analysis can be conducted.

• Detailed Reporting

Generates statistical reports at the end of each welding session, highlighting correct operations and errors. These reports are stored on the instructor's computer and can be output digitally or in print as needed.

• Instructor Interface

Designed with a specialized interface for instructors to store different reports based on student, instructor, class, or group. Results can be easily accessed in digital or print format.

Enhanced Capabilities of the VR Welding Simulator

SOME SCENARIOUS

• BUTT Welding
• PIPE TO PLATE Welding
• PIPE TO PIPE Welding
• FLAT Welding
• FILLET Welding
• TEE JOINT Welding in position 2F/PB

TYPES OF TORCHES

• MIG-MAG (Metal Inert Gas / Metal Active Gas)
• SMAW (Shielded Metal Arc Welding)
• GMAW (Gas Metal Arc Welding)
• FCAW-S (Flux-Cored Arc Welding - Self Shielded)
• FCAW-G (Flux-Cored Arc Welding - Gas Shielded)



VR welding simulator is equipped with modules that support different welding techniques such as MIG-MAG, TIG, SMAW, FCAW-S, FCAW-G. Users can easily switch between different torch types without shutting down the system and practice on a variety of welding applications. At the end of each exercise, detailed reports are generated, users' performance is evaluated and areas of improvement are identified.

Welding Machine Controls

The VR welding simulator allows users to perform operations such as course selection and real-time adjustment of welding parameters directly through intuitive control interfaces on the welding gun, all without needing to remove the welding mask.

Motion Tracking System

The accurate tracking of head movements of users wearing welding masks enables real-time interaction with the virtual environment. Additionally, precise tracking of the welding gun's position is essential for monitoring welding quality and conducting detailed analyses afterward. To achieve this, electromagnetic measurement systems are utilized to accurately track the positions of welding torches.

Welding Table and Welding Parts

The welding mask and torch tracking systems are positioned above the welding table. The welding table is specifically designed to facilitate welding on a minimum of 10 different parts in various orientations. Its adjustable height feature enables welding in diverse positions on different parts. Moreover, designated areas on the welding table are allocated for placing the torches during welding operations.

Catalogue of VR welding simulator

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Virtual Welding Simulator's Standout Features

High-Precision Tracking System of VR Welding Simulator

Students can autonomously practice in the simulator and instantly identify errors.

Self-Learning Simulation

The system meticulously tracks mask and torch movements, offering a lifelike training experience.

VR Welding Simulator Provides Real-Time Error Detection

The simulator promptly identifies errors during welding, ensuring precise control over distance, angle, and speed. It provides clear guidance on correct grips and angles through directional indicators.

3D Interactive Review

Each session is recorded and can be reviewed interactively in 3D. Users can adjust camera angles to observe applications from various viewpoints.

This image shows the control panel of a VR welding simulator equipped with an AC/DC welding machine. The panel features various buttons and indicators for adjusting welding parameters such as welding current, electrode diameter, gas settings, polarity, shielded gas, welding material, voltage, and time. The machine can be used for welding materials like carbon steel or alloyed steel 10 using a current of 200 amps and electrode diameters of 2.4 mm or 2.0 mm with direct polarity and argon gas.
This image shows the display of a SANLAB welding simulator. On the screen, a virtual weld seam is visible. The seam is made on carbon steel using the gas-shielded flux-cored arc welding method, with 120 amps current, 24 volts voltage, 8 liters per minute gas flow, and a 1.2 mm electrode diameter.
This image shows the display of a SANLAB welding simulator. On the screen, a virtual weld seam is visible. The seam is made on carbon steel using the gas-shielded flux-cored arc welding method, with 120 amps current, 24 volts voltage, 8 liters per minute gas flow, and a 1.2 mm electrode diameter.

Quantification and Consideration

VR welding simulator includes a reporting module that can generate outputs in HTML or PDF formats containing the following information at the end of the scenario. The reporting system eliminates record-keeping confusion and makes training more efficient.