SANLAB's VR Welding Simulator is a simulation solution designed to train welding operators quickly, effectively, and safely. This innovative virtual reality technology provides users with a realistic welding environment, making the training process both effective and enjoyable.
Delivers an impressive experience with high-resolution virtual reality goggles. Its user-friendly interface allows you to control the entire system using only the joystick and trigger on the torch, without the need for a keyboard or mouse.
Provides the opportunity to practice various welding techniques (MIG-MAG, TIG, SMAW, FCAW-S, FCAW-G) during the training process. Torch types can be easily changed, and transitions between different welding applications can be made without shutting down the system.
Enables real-time monitoring and analysis of speed, angle, and other important parameters during welding operations. Graphical analyses such as porosity analysis, penetration analysis, and spatter analysis can be conducted.
Generates statistical reports at the end of each welding session, highlighting correct operations and errors. These reports are stored on the instructor's computer and can be output digitally or in print as needed.
Designed with a specialized interface for instructors to store different reports based on student, instructor, class, or group. Results can be easily accessed in digital or print format.
• BUTT Welding
• PIPE TO PLATE Welding
• PIPE TO PIPE Welding
• FLAT Welding
• FILLET Welding
• TEE JOINT Welding in position 2F/PB
• MIG-MAG (Metal Inert Gas / Metal Active Gas)
• SMAW (Shielded Metal Arc Welding)
• GMAW (Gas Metal Arc Welding)
• FCAW-S (Flux-Cored Arc Welding - Self Shielded)
• FCAW-G (Flux-Cored Arc Welding - Gas Shielded)
VR welding simulator is equipped with modules that support different welding techniques such as MIG-MAG, TIG, SMAW, FCAW-S, FCAW-G. Users can easily switch between different torch types without shutting down the system and practice on a variety of welding applications. At the end of each exercise, detailed reports are generated, users' performance is evaluated and areas of improvement are identified.
The VR welding simulator allows users to perform operations such as course selection and real-time adjustment of welding parameters directly through intuitive control interfaces on the welding gun, all without needing to remove the welding mask.
The accurate tracking of head movements of users wearing welding masks enables real-time interaction with the virtual environment. Additionally, precise tracking of the welding gun's position is essential for monitoring welding quality and conducting detailed analyses afterward. To achieve this, electromagnetic measurement systems are utilized to accurately track the positions of welding torches.
The welding mask and torch tracking systems are positioned above the welding table. The welding table is specifically designed to facilitate welding on a minimum of 10 different parts in various orientations. Its adjustable height feature enables welding in diverse positions on different parts. Moreover, designated areas on the welding table are allocated for placing the torches during welding operations.
Students can autonomously practice in the simulator and instantly identify errors.
The system meticulously tracks mask and torch movements, offering a lifelike training experience.
The simulator promptly identifies errors during welding, ensuring precise control over distance, angle, and speed. It provides clear guidance on correct grips and angles through directional indicators.
Each session is recorded and can be reviewed interactively in 3D. Users can adjust camera angles to observe applications from various viewpoints.
VR welding simulator includes a reporting module that can generate outputs in HTML or PDF formats containing the following information at the end of the scenario. The reporting system eliminates record-keeping confusion and makes training more efficient.
Established in 2009, SANLAB is a pioneer in its sector and offers unique solutions in the field of Real Time Robotic Applications.
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