CNC Simulation Software
CNC Milling & Fanuc CNC Simulators
SANLAB's CNC simulator tests your designs before production with turning and milling simulators. FANUC simulation software and G-code, NC code simulators improve the programming accuracy. It detects errors in advance and increases productivity with real-time performance monitoring and dynamic visualization. CNC machine simulator offers an extensive tool library and various controller options.
Test Your Designs and Optimize Operations with CNC Simulator
CNC simulator allows users to test their designs and machining plans before production, reducing production errors and increasing efficiency. By providing accurate simulations of real CNC machines and control devices, it helps users improve their skills and learn new strategies. The system offers comprehensive content on lathes and 3-axis horizontal and vertical mills. Additionally, with G-code and NC code simulators, it enhances programming accuracy. The G-code simulator allows for the testing of codes in a virtual environment, identifying potential errors in advance. The NC code simulator minimizes programming errors and enables extensive production testing. By offering various control panel options, it allows operators to test new strategies and refine existing ones.
CNC Turning and Milling Simulations
The CNC simulator provides the ability to test machining processes in a virtual environment for both turning and milling machines.
CNC Lathe Simulator: CNC lathes are used for cutting rotating workpieces. The CNC lathe simulator tests machining processes on these machines and evaluates various operations and designs of the workpieces. The simulator helps optimize tool paths and identifies potential errors that may occur in real machines.
CNC Milling Simulator: CNC milling machines are used for cutting and shaping materials. The CNC milling simulator tests milling processes and tool paths in a virtual environment. Users can assess tool performance and anticipate processing errors, allowing for corrections before actual machining.
Effects:
• Improvement of Machining Strategies: Testing machining processes in a virtual environment ensures that machining strategies are more efficient and error-free.
• Optimization of Tool Paths: Tool paths and machining parameters are optimized to reduce material waste and make the machining process more efficient.
• Real-Time Performance Monitoring: The performance of the machining process is monitored in real-time, providing opportunities for immediate assessment and correction.
• Training and Learning: Lathe and milling simulators offer users a better understanding of techniques and machining processes, providing a comprehensive experience during the training process.
Fanuc Controllers and Program Simulation Software
The CNC simulator provides virtual simulations of Fanuc controllers, helping users learn the functionalities of these controllers.
Fanuc Controllers: Fanuc is a widely used brand of CNC controllers in the industry. This simulator replicates the screen designs, button layouts, and functions of the controllers in a virtual environment. As a result, users can gain knowledge about different control systems and receive training that aligns with industry standards.
CNC Simulators: G-Code and NC Code Simulations
CNC simulators offer the opportunity to test design and production processes in a virtual environment, minimizing errors and risks. These simulators, particularly those for G-Code and NC Code, provide significant advantages.
G-Code Simulator: G-Code is a programming language used to define machining movements and parameters in CNC machines. The G-Code simulator visualizes how these codes operate in a virtual environment and allows users to identify coding errors. It provides the opportunity to detect and correct potential issues that might arise in real machines beforehand.
NC Code Simulator: NC (Numerical Control) codes are used to define operations in CNC machines and are often considered an extension of G-Code. The NC Code simulator tests these codes in a virtual environment and offers real-time observation of how the codes affect the machine's behavior. This simulation is a critical tool for NC codes and helps optimize coding processes.
Effects:
• Error Correction: Testing codes in a virtual environment helps identify and correct errors at an early stage, reducing mistakes in the actual production process.
• Optimization Opportunities: By testing machining strategies and parameters in a virtual environment, efficiency and productivity are enhanced. Users can evaluate different scenarios to optimize machining processes.
• Real-Time Analysis: Simulators provide the opportunity to observe how codes affect machine behavior in real-time, enabling immediate assessment and improvement of processes.
• Training and Learning: Users can gain a better understanding of coding processes through G-Code and NC Code simulations, becoming more proficient with real machines.
Features of CNC Simulators for High Precision and Performance
Comprehensive Machining Methods: Provides algorithms and simulation parameters for milling, turning, drilling, and laser cutting. Offers the necessary data to optimize machining techniques.
Various Machine Configurations: Simulates different machines and setups in detail. Ensures the operation of these machines in various manufacturing environments.
High Resolution and Accuracy: The simulation engine examines machining details with high precision, identifying micro-level errors and optimization opportunities.
Detailed Machining Parameters: The CNC simulator offers real-time changes in machining parameters, including material properties, cutting speeds, depths, and tool geometry. This ensures the simulation is realistic and accurate.
Parametric and Kinematic Analysis: Optimizes machine movements and tool paths by evaluating variables in the machining process.
Tool Wear and Performance Monitoring: The CNC simulator can monitor tool wear and performance, tracking tool wear during turning and performance during milling. This optimizes tool life and machining efficiency.
Controllers with Various Functions: The controllers feature soft keys that replicate the functions of real controllers.
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Applications of Servo Linear Actuator Systems
Entertainment and Gaming: Used in entertainment and gaming to boost realism and interactivity for players.
Gaming Equipment: It can be used in gaming chairs and motion-based systems. They simulate effects such as acceleration, braking and vibration.
Heavy Construction Machinery: Used in it to boost performance and comfort.
• Bucket and Excavator Controls: They enable precise movement of buckets and excavators in construction machines. This makes excavation and transport operations more efficient and accurate.
• Machine Lifting and Lowering Systems: They lift or lower machines to suit different working conditions. This allows machines to operate effectively at various heights.
Research and Development (R&D): Servo linear actuators are preferred in R&D fields where precision and control are required.
• Experimental Devices: Used in labs to ensure test devices move precisely. This enhances the accuracy of measurements and tests.
• Prototype Development: It enables precise movement and control for testing new product prototypes. This helps developers optimize product performance.
• Automation Systems: In industrial automation and robotics, they control moving parts. This ensures more efficient and repeatable processes.
Military Vehicles: Servo linear actuators are used in various applications within military vehicles:
• Weapon Systems: Used for precise targeting and aiming of weapons on armored vehicles, tanks, or warships.
• Vehicle Lifting and Lowering Systems: It raises or lowers armored vehicle bodies to adapt to different terrains.
• Door and Shutter Systems: They secure and quickly move armored vehicle doors and shutters.
Teleoperation (Remote Control) Systems: Servo linear actuators enable precise control of remote devices.
• Robotic Arms and Hands: Used for precise movement of robotic arms and hands operating in hazardous or hard-to-reach areas.
• Remotely Operated Vehicles: They improve the precision of tasks in teleoperated vehicles.
• Simulation Training: Servo linear actuators are used in simulation training. They provide a realistic experience.
• Simulator Seats: They create realistic motion and vibration in driving simulators for pilots or drivers.
• Simulation Equipment: It synchronizes test devices and platforms to achieve precise operation.
SLine 3DOF Servo Linear Actuator Software Interface Overview
The S-Line 3DOF servo linear actuator software interface is for advanced motion systems. It's designed for a seamless user experience in control and monitoring. This software is for you if you need precise motion control. It works in simulation, automation, or any similar industry. It provides the tools for high-performance operation.
Configuration Selection Info:
• Intuitive Configuration: The interface lets you customize actuator settings for various positions, such as Front Left, Front Center, and Back Right. Each configuration is designed to achieve optimal movement and alignment for your specific application.
• Visual Feedback: The software provides visual indicators that show whether a configuration is selectable or currently selected, simplifying the setup and adjustment process.
Game Center Integration:
• Seamless Game Integration: The software seamlessly integrates with popular games, such as Assetto Corsa, DiRT 2, and EuroTruck Simulator 2. The Game Center feature allows users to easily manage games, including the ability to add custom games and update the list of installed games.
• Instant Start: With just a click, users can start any installed game, making the transition from setup to simulation quick and effortless.
System Monitoring:
• Real-Time Monitoring: The system panel shows real-time data on critical parameters. These include motor temperature, current, torque, position, velocity, and system errors. This ensures that any issues are quickly found and fixed.
• Comprehensive Data: Each motor’s position and velocity are monitored. This provides detailed insights into the system’s performance. The software also tracks axis errors and system positions, allowing for precise adjustments and diagnostics.
Actuator Limit Info:
Safety and Performance: The software shows the limits for each servo linear actuator. It displays the maximum position, velocity, and acceleration, ensuring all components operate within safe and optimal ranges. This feature is vital for the actuators' long life and reliability.
Users can access specifications such as the maximum position limit (e.g., 76.5 mm), maximum velocity limit (e.g., 0.1 m/s²), and maximum acceleration limit (e.g., 1 G). These specifications help in fine-tuning the system for specific applications and load conditions.
License Management:
• Easy Activation: The software includes a license management section where users can quickly activate and verify their license. The interface includes a QR code that links to licensing information and ensures compliance with the latest software standards.
• Version Control: Stay updated with the latest features and improvements. The license section also includes the software version (e.g., Version 1.0.1), ensuring users are aware of their software status.
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Outstanding Features of Linear Actuators
• Personalization: Allows adjustment of motion intensity and other parameters according to user preferences.
• Advanced Sensors: It uses sensors for precise data collection. They ensure accurate movement reflection.
• Synchronization: The Linear Actuator aligns movements and vibrations with simulations. This creates a more natural experience.
• User Safety: Durable design and safety features ensure long-term use and security.
• Resistance: Provides physical resistance to enhance the realism of the simulation experience.
• Advanced Sensors and Detection Technologies: It uses accelerometers and gyroscopes to detect movement and orientation. This improves system performance.
Why 2DOF and 3DOF Linear Actuators?
Advanced Simulation Technology: Both 2 DOF and 3 DOF platforms have advanced motion control.
Flexibility and Adaptability: Their modular designs allow easy integration into various applications.
High Efficiency: Servo linear actuators are a cheap, energy-efficient solution. They have low maintenance costs, too.
User-Friendly Design: They offer a great experience. They are easy to calibrate, quiet, and have a simple software interface.
Experience tomorrow's simulation tech today with 2DOF and 3DOF servo linear actuators. These platforms take your simulation experience to the next level. They provide top performance in the most demanding scenarios.
S-LINE Servo Linear Actuators: Technical Details and Specifications
S-LINE servo linear actuators are designed to provide precise and reliable linear motion for various applications, including simulators, robotics, and automated machinery. Here are the key specifications and features:
• Maximum Extension: 334.6 mm
Ensures versatility in applications requiring precise positioning and control.
• Minimum Retraction: 258.5 mm
Allows for compact configurations when space is limited.
• Nominal Torque (M0): 2.37 Nm
Represents the motor's continuous torque capacity, generating 2.37 Newton meters of torque.
• Nominal Speed (nN): 6000 rpm
The motor operates efficiently at 6000 revolutions per minute, providing fast and precise movement.
• Nominal Current (I0): 2.95 Arms
Indicates the effective current drawn by the motor, measured at 2.95 Amperes RMS.
• Nominal Voltage (UN): 400 Vrms
Operates with a nominal voltage of 400 Volts RMS, ensuring stable performance.
• Nominal Power (PN): 1.38 kW
Delivers a nominal power output of 1.38 kilowatts, suitable for tasks requiring substantial force and speed.
• Protection Rating (IP54):
Provides resistance against limited dust ingress and water splashes from any direction, enhancing durability.
These specifications make S-LINE servo linear actuators an excellent choice for applications requiring high precision, reliability, and robust performance.
Established in 2009, SANLAB is a pioneer in its sector and offers unique solutions in the field of Real Time Robotic Applications.
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